Core Filling Snack Food Machine

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Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Core filling snack food machine description: 

    This processing line is a typical type extruded food machine studied and developed by ourselves on the basis of learning from advanced technology in the world so that both its technical performance and products quality reach to the most advanced level in the world. This line can finish mixing, extruding, shaping, core-filling, cutting, baking and flavoring in one-pass operation automatically.

    This line features lots of types, flexible collocation, extensive applied raw materials, various snacks and easy operation. By changing the moulds and process technology, this line can produce core-filled snacks, like chocolate filled bar, cream filled pillow, and other puff snacks etc.


    Core filling snack food production line

    20200510183658640.jpg@!w1200

    Production  video:

    Final Product:

    20200510183724110.jpg@!w1200

     

    Raw Materials:

    corn, rice, wheat, oat, barley etc as ingredients. Cream, chocolate, fruit paste, date paste, jelly, etc. as filling.

     

    Features of core filling snack food machine line:

    1) Simple structure in linear type ,easy in installation, maintation, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.) 

    2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, NTU, Schneider, etc.). Can meet the customization needs of different types of customers.

    3) Accept various raw materials,( Increase the crispiness of the product,)

    4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.

    5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment)­ and lower configuration, for various demands 

    6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
    7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
    8) Automatic lubrication system can lower down power consumption and prolong the life.
    9) Double screws feed equal materials forcibly.

     

    Extruder model: 

    (The table can be dragged left and right to view)

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE - 6574 kw52 kw100-150 kg/hr17x1.3x2.2(m)
    DSE – 65-IV105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
    DSE - 70105   kw75 kw200-260 kg/hr20x1.5x2.2(m)
  • Flow chart :

    MixingScrew conveyorextrudercore fillingcuttinghoisterdryercooling machinePacking machine

    20200408124652611.jpg@!w1200


    Twin screw extruder:

    (The table can be dragged left and right to view)

    20200511151605860.jpg@!w1200
    NameTwin screw extruder
    Capacity100-150kg/h,200-260kg/h
    Power22kw,37kw,
    UsageTo extrude the raw materials and make them to the   required shape and size of the core filling snacks by mould
    Advantage

    1.frequency   controlled

    2.screws can be complete type or combined type, to meet different production   requirement.

    3.The   forced lubrication system can make the working life longer

    4.Self-cleaning,   when stopping, it can be cleaned without disassembling

    5.Big   capacity, working stability


    Dryer : 

    20200511151627875.jpg@!w1200
    NameDryer
    Typeelectrical, steam, gas fired, diesel fired heating type etc.
    ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
    Capacity100kg/h to 10 ton/h
    Usagethe expanded food go through the "s" passage, to be dried to   increase the self life.
    Advantage

    1. The oven has the compact structure, small occupying, large drying   area, small surface area, slight radiating heat and high thermal efficiency.

    2. The belt and the heat preservation use the stainless steel; it is suitable   for food industry.

    3. The running speed of belt net can be controlled (frequency)

    4. The temperature can be controlled willfully and designed according to   the need.

    5, Grease nipples at the edges of the dryer to lubricate   gears and bearings


    Flavoring machine :

    20200511151647211.png@!w1200
    NameFlavoring machine
    TypeSingle and double flavoring drum
    Capacity100-500kg/h
    Power0.75kw
    UsageTo mix the oil and flavors powder on the surface of the   snacks food, to make different tastes
    Advantage

    1. The inside turning container is very sanitary   because of adopting the stainless steel material. The small roller is used   for the small output whereas the big roller is used for the plentiful output.

    2. we can spray the oil and sprinkle flavoring material   in this roller,we can flavoring products automatically.this roller is easy to   operate it.and easy to clean it after day work.

    3. The roller is 100% 304 stainless steel material .

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

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