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Quick detail:
1,Capacity:100kg/h-1ton/h
2,Certification:CE,SGS,ISO ect.
3,After-sales service:Engineer on-site service
4,Warranty:1 year
5,Brand: motor Siemens, inverter Delta
2D 3D snacks machine description:
The production line uses wheat flour, corn flour, corn starch, tapioca starch, potato starch as raw material. By extruding, cutting etc process to produce spiral, tube, onion ring, waved chips etc 2D snack pellet.
Also can equip with pattern pressing machine and compound machine to produce bugles, net crispy, etc 3D snack pellet. Then by drying, frying and flavoring, the snack pellet can be made to be crispy, vivid instant-eat twice extrusion puffed food. Combinations of unit screw and precise control of processing, that achieve higher quality and various products with more chosen for raw material.
2D 3D snacks production line：
Final Product：
Raw Materials:
Wheat flour,starch etc.
Features of 2D 3D snacks machine line:
1. PLC touch screen for Centralized ,accurate,convenient control
2. Fully automatic control system for heating and circulated cooling accurately
3. Direct transmission of motor and distribution box reduces energy loss.
4. Imported bearing group with higher bearing capacity
5. Equip with water injecting device on barrel to meet require of various raw material and quality.
6. High-speed tool steel with hardness HRC≥62 to ensure a longer service life.
7. Modular combination of screws at will to meet require of different raw material.
8. All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through, spread around alloy sleeve, and can accurate constant temperature required
9. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient. Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl, W6Mo5Cr4V2.
10. Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on.
Extruder model:
（The table can be dragged left and right to view）
Model Installed Power Power Consumption Output Size SSE100 65kw 49kw 100-120kg/h 26*4*3m DSE75 131kw 98kw 250-350kg/h 40*5*3.5m Flow chart:
Mixing—Screw conveyor—extruder—shaping and cutting—dryer—fryer—de-oiling—flavoring—cooling—packing
Single & Twin screw extruder：
（The table can be dragged left and right to view）
Name Single & Twin screw extruder Capacity 100-120kg/h,250-350kg/h Power 30kw,55kw Usage To extrude the raw materials and make them to the required shape and size of the 2d 3d pellets by mould Advantage 1.Screw: Material is 12Cr1MoV combined segmented screw New reinforced high-torque housing, gear material is 20CrNiMoA, 6-level gear accuracy, carburizing and quenching, HRC58 ~ 62, Japan NSK, IKO bearing, including condenser, filter
2.Heating: No.45 shell of equipment barrel, with cooling water channel, C-type bimetal alloy bushing, alloy layer HRC58 ~ 62, heating, high thermal efficiency, reliable performance
3.Intelligent and fast PLC operation panel, real-time data feedback External water circulation intelligent temperature control system to maintain product production temperature and prevent swelling
Dryer ：
Name Dryer Type electrical, steam, gas fired, diesel fired heating type etc. Model KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10…. Capacity 100kg/h to 10 ton/h Usage the expanded food go through the "s" passage, to be dried to increase the self life. Advantage 1.The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.
2.The belt and the heat preservation use the stainless steel; it is suitable for food industry.
3.The running speed of belt net can be controlled (frequency)
4.The temperature can be controlled willfully and designed according to the need.
5. Grease nipples at the edges of the dryer to lubricate gears and bearings
Continuous Fryer：
Name Continuous Fryer Type electrical, gas fired, diesel fired heating type Capacity 100kg/h to 500 kg/h Usage This fryer uses a double-layer mesh belt structure. The electric heating type has a paddle stirring device in the front section, which plays a certain stirring effect on the materials entering the fryer and prevents the materials from sticking to each other. This type of structural system has a small oil capacity and a fast turnover rate of frying oil, which is conducive to improving the quality of frying oil. Advantage 1.The mesh belt adopts herringbone stainless steel mesh belt
2.The two sides of the mesh belt are equipped with baffle plates to prevent food leakage.
3.By adjusting the distribution of the amount of oil to ensure the front and rear oil temperature
4.The drive adopts domestic high-quality motor and reducer (joint venture brand)
5.The motor speed is controlled by the inverter and the time is adjustable
6.The machine adopts electric grading
7. The insulation is aluminum silicate insulation cotton.
Flavoring machine：
Name Flavoring machine Type Single and double flavoring drum Capacity 100-500kg/h Power 0.75kw Usage To mix the oil and flavors powder on the surface of the snacks food, to make different tastes Advantage 1.The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.
2.we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.
3.The roller is 100% 304 stainless steel material .
Now
PLC touch screen control
Before
The panel controlVS
Control box
Now
the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw
Before
Not a combination screw, a whole screw.
VS
Screw
Now
the barrel with wear bushing extend the life of the screw,the life is more than 2 year.
Before
no wear bushing,the life is about 1 year.
VS
Barrel
Our advantage
Dingrun
Delta or Siemens(those are offices all over the world)
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Inverter
Dingrun
Whatever stepper or servo driving
system Bright uses,all with top quailityand CE&CCC%UCL &ULOther Extruder Companies
Poor quallity,without CE or CCC or ULC
VS
Motor
Dingrun
World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI
Other Extruder Companies
Made in China or brand copy,wiring,assembling can not even meet standard of China.
VS
Electrical part
Dingrun
High flexible shielding cable,working between -75℃ to 115℃,95%,shielding scope
VS
Wire
Other Extruder Companies
Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
Dingrun
World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise
Other Extruder Companies
Poor quallity,high noise,short lift,low Accuracy
VS
Bearing
Technology Innovation