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Quick detail:
1,Capacity:100kg/h-1ton/h
2,Certification:CE,SGS,ISO ect.
3,After-sales service:Engineer on-site service
4,Warranty:1 year
5,Brand: motor Siemens, inverter Delta
Breadcrumbs machine description:
Bread crumb is the widespread use food increase supplementary,mainly uses in the western-style food exploding the beef steak,exploding the chicken leg and so on to fry in oil the supplementary material.Our company develops the development"bread crumb' special-purpose production line production changed the traditional bread crumb technique of production,invests from the lining to destroys the formation is the production-runs,the personnel are few,the excess stock might duplicate uses,does not have the waste material,to reduce the production cost,to raise the labor productivity.Main product acicular crumb,granular crumb etc.
Breadcrumbs production line:
Final Product:
Raw Materials:
corn flour, wheat flour, rice flour, and other grains flour etc.
Features of breadcrumbs machine line:
1) Simple structure in linear type ,easy in installation, maintation, cover small area.(The minimum area is about 50 square meters, please contact our sales staff for details.)
2) Adopting advanced world famous brand components in electric parts and operation parts(Siemens, ABB, Schneider, etc.). Can meet the customization needs of different types of customers.
3) Accept various raw materials,( Increase the crispiness of the product,)
4) Running in a high automatization and intellectualization,no pollution. Conducive to improving work efficiency.
5) Higher configuration(PLC control is easy to operate, combined screw is easy to replace and adjustment) and lower configuration, for various demands
6) Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
7) Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products(artificial rice,pasta,ect.) The company upgrades the quality of the machine screw, which increases the screw life, which is as long as 3 years to 5 years, and reduces the replacement cost of production enterprises.
8) Automatic lubrication system can lower down power consumption and prolong the life.
9) Double screws feed equal materials forcibly.
Extruder model:
(The table can be dragged left and right to view)
Model | Installed Power | Power Consumption | Output | Size |
DSE - 65 | 74 kw | 52 kw | 100-150 kg/hr | 17x1.3x2.2(m) |
DSE - 70 | 105 kw | 75 kw | 200-260 kg/hr | 20x1.5x2.2(m) |
DSE - 85 | 205kw | 150 kw | 350-500kg/hr | 30x1.5x2.6(m) |
Flow chart:
Mixing—screw conveyer—extruder—cutter—Hoister—Crusher—Hoister—dryer—Screening—Packing machine
Twin screw extruder:
(The table can be dragged left and right to view)
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Name | Twin screw extruder |
Capacity | 100-150kg/h,200-250kg/h,350-500kg/h |
Power | 22kw,37kw,75kw |
Usage | To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by different shapes of moulds. |
Advantage | 1.frequency controlled 2.screws can be complete type or combined type, to meet different production requirement. 3.The forced lubrication system can make the working life longer 4.Self-cleaning, when stopping, it can be cleaned without disassembling 5.Big capacity, working stability |
Dryer:
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Name | Dryer |
Type | electrical, steam, gas fired, diesel fired heating type etc. |
Model | KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10…. |
Capacity | 100kg/h to 10 ton/h |
Usage | the expanded food go through the "s" passage, to be dried to increase the self life. |
Advantage | 1.The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency. 2.The belt and the heat preservation use the stainless steel; it is suitable for food industry. 3.The running speed of belt net can be controlled (frequency) 4.The temperature can be controlled willfully and designed according to the need. 5.Grease nipples at the edges of the dryer to lubricate gears and bearings |
Now
PLC touch screen control
Before
The panel control
Control box
Now
the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw
Before
Not a combination screw, a whole screw.
Screw
Now
the barrel with wear bushing extend the life of the screw,the life is more than 2 year.
Before
no wear bushing,the life is about 1 year.
Barrel
Dingrun
Delta or Siemens(those are offices all over the world)
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
Inverter
Dingrun
Whatever stepper or servo driving
system Bright uses,all with top quailityand CE&CCC%UCL &UL
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
Motor
Dingrun
World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI
Other Extruder Companies
Made in China or brand copy,wiring,assembling can not even meet standard of China.
Electrical part
Dingrun
High flexible shielding cable,working between -75℃ to 115℃,95%,shielding scope
Wire
Other Extruder Companies
Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
Dingrun
World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise
Other Extruder Companies
Poor quallity,high noise,short lift,low Accuracy
Bearing