Corn Flakes Machine

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Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Breakfast cereal corn flakes machine description: 

    Breakfast cereal corn flakes production line is a fully automatic processing line which is designed and developed from Dingrun company combining with European advanced technology.

    Its breakthrough solves various difficult problem compared with domestic equipment, for example: pressing rollers sticking, low capacity of flakes pressing, low shaping rate, poor taste etc. Scientific processing technique can keep cereals nutritional elements.

    Reasonable equipments collocation and realizable process control ensure to produce nutritional crispy breakfast cereal corn flakes with various shapes and sizes.

    The processing line not only can reduce costs, but also can improves market competitiveness.

    The breakfast cereals corn flakes mainly made by breakfast cereals making machine and form very cute ring shape after extrusion. It is a new choice for your breakfast after mixing with milk. Designed as a kind of breakfast cereal, it is crunchy taste and water resisting property make you have something in mouth for chewing, but not hard.


    Breakfast cereal corn flakes production line:

    20200510183148714.jpg@!w1200

    Final Product:

    20200510183219412.png@!w1200

     

    Raw Materials:

    corn flour, wheat flour, rice flour, and other grains flour etc.

     

    Features of breakfast cereal corn flakes machine line:

    1) Simple structure in linear type ,easy in installation and maintation. 
    2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts. 
    3) High pressure double crank to control the die opening and closing. 
    4) Running in a high automatization and intellectualization,no pollution 
    5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .


    Extruder model: 

    (The table can be dragged left and right to view)

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE - 65140kw90kw100-150 kg/h39x2.5x3m
    DSE - 70200 kw110kw180 - 240 kg/h45x3x4m
    DSE - 85280kw200kw260 - 350 kg/h48.5x5x4m
  • Flow chart:

    Mixingscrew conveyorextrudersifterair conveyorflaking machineair conveyordryerhoistersifterhot air baking machinesugar sprayerhoistersugar coating drumdryer with hoistercooling machinePacking machine

    20200408125726754.png@!w1200

    Twin screw extruder:

    (The table can be dragged left and right to view)

    20200511160014789.jpg@!w1200
    NameTwin screw extruder
    Capacity100-150kg/h,180-240kg/h,260-350kg/h
    Power22kw,37kw,75kw
    UsageTo extrude the raw materials and make them to the required shape and size of the corn flakes breakfast cereal by mould
    Advantage

    1. frequency controlled

    2. screws can be complete type or combined type, to meet different production requirement.

    3.The forced lubrication system can make the working life longer

    4. Self-cleaning, when stopping, it can be cleaned without disassembling

    5. Big capacity, working stability

    Dryer:

    20200511160032877.jpg@!w1200
    NameDryer
    Typeelectrical, steam, gas fired, diesel fired heating type etc.
    ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
    Capacity100kg/h to 10 ton/h
    Usagethe expanded food go through the "s" passage, to be dried to increase the self life.
    Advantage

    1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.

    2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.

    3. The running speed of belt net can be controlled (frequency)

    4. The temperature can be controlled willfully and designed according to the need.

    5. Grease nipples at the edges of the dryer to lubricate gears and bearings


    Flavoring machine: 

    20200511160053118.png@!w1200
    NameFlavoring machine
    TypeSingle and double flavoring drum
    Capacity100-500kg/h
    Power0.75kw
    UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
    Advantage

    1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

    2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

    3. The roller is 100% 304 stainless steel material .

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

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