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Quick detail:
1,Capacity:100kg/h-1ton/h
2,Certification:CE,SGS,ISO ect.
3,After-sales service:Engineer on-site service
4,Warranty:1 year
5,Brand: motor Siemens, inverter Delta
Kurkure machine description:
Kurkure/Cheetos are special extruded snacks, very crunchy and great in taste. The corn grits are moisturized in the flour mixer with water and fed to the rotary head extruder. In the extruder, due to the two rotary plates, the corn grits are squeezed and twisted to curls shapes. The cutting knives can cut into required lengths. The Kurkure/Cheetos are fried in cooking oil and then cooled before flavoring. Seasoning is sprayed on the surface to achieve different favorable tastes. Due to the delicious flavors and nutrition, it is quite popular with consumers.
Kurkure production line:
Production video:
Final Product:
Raw Materials:
adopts corn grits as raw material
Extruder model:
(The table can be dragged left and right to view)
Model | Installed Power | Power Consumption | Output | Size |
DSE -76 | 90kw | 63kw | 120-150kg/h | 15*2.4*4m |
Flow chart:
Baking type:
Mixing—screw conveyor—kurkure machine—hoister—dryer—hoister—flavoring—cooling machine—packing machine
Frying type:
Mixing→screw conveyor→kurkure machine→Separating screen→hoister→fryer→de-oiling machine→hoister→flavoring→cooling machine→packing machine
kurkure extruder:
(The table can be dragged left and right to view)
Name | kurkure extruder |
Capacity | 120-150kg/h |
Power | 15kw |
Usage | To extrude the raw materials and make them to the required shape and size of the kurkure |
Advantage | 1. The cutting knives can cut into required lengths. 2. Easy to operate |
Dryer:
Name | Dryer |
Type | electrical, steam, gas fired, diesel fired heating type etc. |
Model | KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10…. |
Capacity | 100kg/h to 10 ton/h |
Usage | the expanded food go through the "s" passage, to be dried to increase the self life. |
Advantage | 1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency. 2. The belt and the heat preservation use the stainless steel; it is suitable for food industry. 3. The running speed of belt net can be controlled (frequency) 4. The temperature can be controlled willfully and designed according to the need. 5, Grease nipples at the edges of the dryer to lubricate gears and bearings |
Continuous Fryer:
Name | Continuous Fryer |
Type | electrical, gas fired, diesel fired heating type |
Capacity | 100kg/h to 500 kg/h |
Usage | This fryer uses a double-layer mesh belt structure. The electric heating type has a paddle stirring device in the front section, which plays a certain stirring effect on the materials entering the fryer and prevents the materials from sticking to each other. This type of structural system has a small oil capacity and a fast turnover rate of frying oil, which is conducive to improving the quality of frying oil. |
Advantage | 1.The mesh belt adopts herringbone stainless steel mesh belt 2. The two sides of the mesh belt are equipped with baffle plates to prevent food leakage. 3. By adjusting the distribution of the amount of oil to ensure the front and rear oil temperature 4. The drive adopts domestic high-quality motor and reducer (joint venture brand) 5. The motor speed is controlled by the inverter and the time is adjustable 6.The machine adopts electric grading 7. The insulation is aluminum silicate insulation cotton. |
Flavoring machine:
Name | Flavoring machine |
Type | Single and double flavoring drum |
Capacity | 100-500kg/h |
Power | 0.75kw |
Usage | To mix the oil and flavors powder on the surface of the snacks food, to make different tastes |
Advantage | 1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output. 2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work. 3. The roller is 100% 304 stainless steel material . |
Now
PLC touch screen control
Before
The panel control
Control box
Now
the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw
Before
Not a combination screw, a whole screw.
Screw
Now
the barrel with wear bushing extend the life of the screw,the life is more than 2 year.
Before
no wear bushing,the life is about 1 year.
Barrel
Dingrun
Delta or Siemens(those are offices all over the world)
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
Inverter
Dingrun
Whatever stepper or servo driving
system Bright uses,all with top quailityand CE&CCC%UCL &UL
Other Extruder Companies
Poor quallity,without CE or CCC or ULC
Motor
Dingrun
World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI
Other Extruder Companies
Made in China or brand copy,wiring,assembling can not even meet standard of China.
Electrical part
Dingrun
High flexible shielding cable,working between -75℃ to 115℃,95%,shielding scope
Wire
Other Extruder Companies
Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
Dingrun
World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise
Other Extruder Companies
Poor quallity,high noise,short lift,low Accuracy
Bearing