Kurkure Machine

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Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Kurkure machine description: 

    Kurkure/Cheetos are special extruded snacks, very crunchy and great in taste. The corn grits are moisturized in the flour mixer with water and fed to the rotary head extruder. In the extruder, due to the two rotary plates, the corn grits are squeezed and twisted to curls shapes. The cutting knives can cut into required lengths. The Kurkure/Cheetos are fried in cooking oil and then cooled before flavoring. Seasoning is sprayed on the surface to achieve different favorable tastes. Due to the delicious flavors and nutrition, it is quite popular with consumers.


    Kurkure production line:

    20200510184509437.jpg@!w1200

    Production  video:

    Final Product:

    20200510184543372.jpg@!w1200

     

    Raw Materials:

    adopts corn grits as raw material

     

    Extruder model: 

    (The table can be dragged left and right to view)

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE -7690kw63kw120-150kg/h15*2.4*4m
  • Flow chart:

    Baking type:

    Mixingscrew conveyorkurkure machinehoisterdryerhoisterflavoringcooling machinepacking machine

    20200407173708306.jpg@!w1200

    Frying type:

    Mixing→screw conveyor→kurkure machine→Separating screen→hoister→fryer→de-oiling machine→hoister→flavoring→cooling machine→packing machine


    kurkure extruder:

    (The table can be dragged left and right to view)

    20200511152818136.jpg@!w1200
    Namekurkure extruder
    Capacity120-150kg/h
    Power15kw
    UsageTo extrude the raw materials and make them to the required shape and size of the kurkure
    Advantage

    1. The cutting knives can cut into required lengths.

    2. Easy to operate


    Dryer:

    20200511152829557.jpg@!w1200
    NameDryer
    Typeelectrical, steam, gas fired, diesel fired heating type etc.
    ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
    Capacity100kg/h to 10 ton/h
    Usagethe expanded food go through the "s" passage, to be dried to increase the self life.
    Advantage

    1. The oven has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.

    2. The belt and the heat preservation use the stainless steel; it is suitable for food industry.

    3. The running speed of belt net can be controlled (frequency)

    4. The temperature can be controlled willfully and designed according to the need.

    5, Grease nipples at the edges of the dryer to lubricate gears and bearings


    Continuous Fryer:

    20200511152838148.jpg@!w1200
    NameContinuous Fryer
    Typeelectrical, gas fired, diesel fired heating type
    Capacity100kg/h to 500 kg/h
    UsageThis fryer uses a double-layer mesh belt structure. The electric heating type has a paddle stirring device in the front section, which plays a certain stirring effect on the materials entering the fryer and prevents the materials from sticking to each other. This type of structural system has a small oil capacity and a fast turnover rate of frying oil, which is conducive to improving the quality of frying oil.
    Advantage

    1.The mesh belt adopts herringbone stainless steel mesh belt

    2. The two sides of the mesh belt are equipped with baffle plates to prevent food leakage.

    3. By adjusting the distribution of the amount of oil to ensure the front and rear oil temperature

    4. The drive adopts domestic high-quality motor and reducer (joint venture brand)

    5. The motor speed is controlled by the inverter and the time is adjustable

    6.The machine adopts electric grading

    7. The insulation is aluminum silicate insulation cotton.

     

    Flavoring machine:

    20200511152852424.png@!w1200
    NameFlavoring machine
    TypeSingle and double flavoring drum
    Capacity100-500kg/h
    Power0.75kw
    UsageTo mix the oil and flavors powder on the surface of the snacks food, to make different tastes
    Advantage

    1. The inside turning container is very sanitary because of adopting the stainless steel material. The small roller is used for the small output whereas the big roller is used for the plentiful output.

    2. we can spray the oil and sprinkle flavoring material in this roller,we can flavoring products automatically.this roller is easy to operate it.and easy to clean it after day work.

    3. The roller is 100% 304 stainless steel material .

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

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