Textured Soya Protein Machine

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Quick detail:

1,Capacity:100kg/h-1ton/h

2,Certification:CE,SGS,ISO ect.

3,After-sales service:Engineer on-site service

4,Warranty:1 year

5,Brand:  motor Siemens, inverter Delta

  • Soybean Meat Machine Descrisption:

    Soybean meat machine takes Low temperature soybean meal and high temperature soybean meal as raw materials to produce a kind of vegetarianism with meat like flavor and texture taste, also known as tissue protein.

    Through feeding materials, extruding, cutting, drying, packing,the finished products are done once time fully automatically. The production line has following features: many models, flexible equipment configuration, wide range of raw materials, a wide variety of final products, and simple operation. By changing the cutters, it can produce different kinds of protein shapes to meet customer requirements.

    This kind of product is popular with vegetarians.


    Soybean Meat processing line Flow chart:

    Production video:

    Final Product:

     

    Raw Materials:

    adopts Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains as raw material.

     

    Feature of Soybean Meat machine:

    1. Simple structure in linear type ,easy in installation, maintation, cover small area. 

    2. Adopting advanced world famous brand components(Siemens / Omron / Samsung, etc) in electric parts and operation parts. 

    3. By selecting different molds and cutting machines, we can produce many kinds of shapes, such as spherical, square, cylindrical, etc.

    4. Running in a high automatization and intellectualization,no pollution 

    5. The twin-screw equipment has self-cleaning function and can be self-cleaning without disassembly,Reduce labor intensity.

    6. Feeding,main driving device, and rotary cutting device adopt inverter to adjust the speed with more powerful drive, stable running, and low consumption.
    7. Screw is made of alloy steel with long life.Segmental assembled screws are applied to more kinds of materials and products
    8. Automatic lubrication system can lower down power consumption and prolong the life.

    9. All equipments are made of stainless steel, ensure the clean and sanitary feed.

    10 .Higher and lower configuration for various demands ,the whole production process needs 1-3 people to operate, saving labor cost and reducing labor intensity.

     

    Extruder model:

    (The table can be dragged left and right to view

    ModelInstalled PowerPower ConsumptionOutputSize
    DSE - 6590 kw65 kw100-150 kg/hr13x1.2x2.2(m)
    DSE - 85120kw95 kw450-600kg/hr20x3.5x4.3(m)
    DSE - 95115kw90 kw800-1000kg/hr27x3.5x4.3   (m)
    DSE - 115160kw110 kw1500-2000kg/hr28x3.5x4.3   (m)
  • Flow chart:

    Mixer—ConveyerExtruderAir ConveyerDryerCooling machine

    Extruder machine:

    (The table can be dragged left and right to view)

    NameExtruder machine
    Power45kw,75kw,160kw...
    capacity250kg/h,500kg/h,1.5T/h
    UseBy puff and extruding process toMake the materials mature and to be meat texture
    Advantage:

    1.304 stainless steel food touch and protect plate, more durable, stable.

    2.Equipped with heating and cooling system to precisely control the expansion temperature and improve product quality

    3.Three separate inverter for main motor,cutting motor and feeding motor, to control the motor speed easily. 

    4.twin screw extruder, more powerful and high extrusion degree.

    5.screws can be complete type or combined type, to meet different production requirement.

    6.The forced lubrication system can make the working life longer

    7. Self-cleaning, when stopping, it can be cleaned without disassembling

    8.wide capacity range for choosing

    9. Adopting advanced world famous brand components(Siemens / Omron / Samsung / Schneider, etc) in electric parts and operation parts.


    Dryer:

    NameDryer
    typeelectrical, steam, gas fired, diesel fired heating type etc.
    ModelKX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-5, KX-7-8, KX-7-10….
    capacity100-10000kg/h
    UseBy heating power to make the soya meat pellets dry efficiently
    Advantage:

    1.Gas dryer, Fuel and gas are used as heat source,Low electricity consuming and high heating efficiency

    2.Electric dryer,Low cost, environmental protection, high drying efficiency.

    3. Effectively solve the bulking fish feed pellet drying problems, particles reach the ideal water resistance, improve grain appearance quality, Extended shelf life.

    4. Material contact surface is stainless steel, safe and reliable

    5.internal circulating hot air system, low energy consumption , high quality

    6. Adopt hot air circulation bi-direction cross flow method, equipped with moisture removing fan, the wind direction forcibly penetrate and materials from top to bottom and the hot air discharges the materials moisture.

    7. The belt and the heat preservation use the stainless steel; it is suitable for feed industry.

    8.The running speed of belt net can be controlled (frequency)

  • Now

    PLC touch screen control

    Before
    The panel control

    VS

    Control box

    Now

    the material 12CrMoV,38CrMoAl, including Integral screw,Sem assembled screw ,fully assembled screw

    Before

    Not a combination screw, a whole screw.

    VS

    Screw

    Now

    the barrel with wear bushing extend the life of the screw,the life is more  than 2 year.

    Before

    no wear bushing,the life is about 1 year.
     

    VS

    Barrel

    Our advantage

    Dingrun

    Delta or Siemens(those are offices all over the world)

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Inverter

    Dingrun

    Whatever stepper or servo driving
    system Bright uses,all with top quailityand CE&CCC%UCL &UL

    Other Extruder Companies

    Poor quallity,without CE or CCC or ULC

    VS

    Motor

    Dingrun

    World top brand : Omron, Schneider, Detal .All electrical component,cabinet,assembling and wiring meets the standard of IEC and ANSI

    Other Extruder Companies

    Made in China or brand copy,wiring,assembling can not even meet standard of China.

    VS

    Electrical part

    Dingrun

    High flexible shielding cable,working  between -75℃ to 115℃,95%,shielding scope

    VS

    Wire

    Other Extruder Companies

    Poor quality shielding cable, cannot work efficiently for signal shielding,easily broken after working for a while,burn the motor easily
     

    Dingrun

    World top brand:NSK,SKF,FAG,long life accessories smooth operation,low noise

    Other Extruder Companies

    Poor quallity,high noise,short lift,low Accuracy

    VS

    Bearing

    Technology Innovation

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